How to Apply DTF Transfers to Hats

Follow this step-by-step guide on applying DTF transfers to hats to ensure you get the perfect press every time.

DTF transfers are the fastest and most cost-effective way to customize hats. If you’ve been in the custom apparel business for as long as us, you’ll know that the vast majority of hat customization is done with embroidery. 

While embroidery is great, it is time-consuming and can get pricey depending on the colors and thread count of the design. By using DTF transfers, not only will you get the same vibrant colors and professional finish that embroidery brings, but it’s a much quicker process and far more cost-effective way to customize hats. Plus, you’ll be able to apply the transfers to the hats in a variety of different placements - something that can be very difficult with embroidery or downright impossible. 

In our example, we use a waterproof material, a polyester blend, and 100% cotton. 

Just like when pressing DTF transfers onto garments, we are able to press onto any type of material. We also use similar temperatures for the DTF transfers: 

- Top Temperature: 320 

- Bottom Temperature: 130 

- Time: 15 Seconds 

The bottom temperature is not a requirement but it helps to keep the hat warm and allow for a better transfer, so it is something that we recommend where possible.

Pressing DTF Transfers Onto Hats

Step One: 

Align your DTF transfer into the correct location on the hat. We recommend using heat resistant tape to secure your DTF transfer to the hat. This will ensure that the transfer doesn’t move during the pressing process. Depending on where you placing the transfer, you may need to set it out on the heat press first to ensure that it the material is completely flat before pressing.

Step Two: 

We highly recommend using a protective guard sheet when pressing on hats to protect the material around the transfer.

Step Three: 

Press the transfer onto the hat using medium-firm pressure.

Step Four:

Thanks to our Easy Peel Technology, you can peel the transfer either hot or cold. Simply wait a few seconds (or longer), then peel effortlessly!

Step Five: 

Once peeled, lay over the protective guard sheet once again and second press for a durable finish.

In our video above, we press three hats within a matter of minutes - something which is just not possible with embroidery. Plus, you still benefit from the vibrant, professional look that your customers will love. With DTF transfers, you never have to say no to a customer request on placement or design intricacy.